Process flow chart of yarn manufacturing.
Ring spinning, the most widely used yarn manufacturing process for short staple spinning, uses several types of machinery from blow room to ring frame for producing yarns from cotton fibers ...
1 Calculation and improving the Overall Equipment …
(OEE), Total Productive Maintenance (TPM), Lean Manufacturing, Eight pillars, Textile Machinery 1. INTRODUCTION In India, contribution of textile industry accounts for 14% of production and 15% of country's earnings [1]. India is the largest producer of Cotton and Jute in the world [1]. The manufacturing yarn spinning sector in India accounts for
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE …
penerapan total productive maintenance dengan pendekatan overall equipment effectiveness (oee) dan penentuan kebijakan maintenance pada mesin ring frame divisi spinning i di pt pisma putra textile Peranan mesin sangat vital pada seluruh proses produksi, sehingga keadaan mesin harus selalu dalam keadaan yang optimal, terutama …
[PDF] Optinlization of ring frame process parameters for …
Ring frame process parameters, namely spindle speed, top roller pressure and traveller mass, have been optimized using three-variable Box and Behnken design to achieve better yarn quality and production. It is observed that 15000 rpm spindle speed with top roller pressure of 2.5 kg/cm2 and traveller mass of 50 ISO No. gives the optimum results …
Manufacturing Losses Analysis of Ring Spinning Machine
Ring spinning machine is the largest number of machines in yarn manufacturing production floor. This condition leads to a higher amount of machine downtime in compared to other machines.
Improvement of overall equipment efficiency of ring frame through total
This paper focuses on the application of Kaizen, one of the pillars of total productive maintaining (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a turning plant. The ring frame is considered as one of the critical sections since rope-like fiber string become a fine garnet through a high absolute of damping. Here, …
Ring frame end breakage Distribution
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a spinning plant. ... (high …
IJETT
International Journal of Engineering Trends and Technology (IJETT). V4 (5):1750-1754 May 2013. ISSN:2231-5381. published by seventh sense research group. Abstract. This paper presents the study and overview for the implementing approach of Total Productive Maintenance in Indian spinning industries.
Lean Concept in Fashion and Textile Manufacturing
The weaving process involves steps such as winding, warping, sizing, drawing-in and then weaving in a loom. An additional step of pirn winding is needed for shuttle looms. Various lean tools such as 5S, TPM (Total Productive Maintenance), Kaizen, Kanban, and Six Sigma can be used in weaving to improve the productivity and …
1 Calculation and improving the Overall Equipment …
Total Productive maintenance (TPM) is one such methodology which will solve this problem. Developed by Nakajima (1988), TPM is a maintenance methodology which …
Maintenance Model in Textile Industry for Performance …
This present research work is aimed at implementation of Total productive maintenance in Indian textile industries. In the yarn section the TPM model is first introduced and staff members are trained according to the eight pillars of TPM. ... of a ring frame section in a spinning plant. The ring frame is considered as one of the critical ...
Study of Total Productive Maintenance & Its …
The concept of Total Productive Maintenance (TPM) has been introduced and developed by Japanese in 1971. This came in response to the maintenance and support problems in commercial factory. It is team-based preventive and productive maintenance and involves every level, from top executive to the floor operator. TPM has been proven to be
Maintenance of yarn spinning machine | Request PDF
Request PDF | Maintenance of yarn spinning machine | Machines play a major role in determining the productivity of an industry, the quality of its products, power consumption and working ...
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE …
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE DENGAN PENDEKATAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN PENENTUAN KEBIJAKAN MAINTENANCE PADA MESIN RING FRAME DIVISI SPINNING I DI PT PISMA PUTRA TEXTILE Lilik Haryono*), Dr. Aries Susanty, ... process of sliver change into yarn. The …
(PDF) To Improve the Productivity of Ring Frame
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring …
Sustainability in the Spinning Process | SpringerLink
4.1 Ring Spinning. Ring spinning method is a high electrical energy-consuming process that takes up about 72% of the total monthly energy utilization rate for the conversion of fiber into yarn, and the usage of air conditioning in this sector alone consumes 16% of the total energy consumed.
(PDF) Overall equipment effectiveness (OEE) analysis and
Hence, in this study, the maintenance planning of a ring frame, a fully automatic system that plays a major role in yarn production of a spinning unit in a private textile mill in southern India ...
Analisis Penyebab Tingginya Angka Hairiness pada …
Haryono, L., & Susanty, A. (2018). Penerapan Total Productive Maintenance dengan Pendekatan Overall Equipment Effectiveness (OEE) dan Penentuan Kebijakan …
Process Flow Chart and Factor Analysis in Production of a …
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a spinning plant. ... Roving is essential for the production of cotton yarn in case of ring spinning by ring spinning system. Figure 2. Principal of roving frame.
T-400 filament specifications. | Download Table
If the overall tenacity of all dual-core yarns is analyzed, elastane draft 3.8 (for all series) and T400 draft 1.2 (series IV) was found to be most favorable with regard to yarn strength. While ...
Total Productive Maintenance | Lean Production
OEE (Overall Equipment Effectiveness) is a metric that identifies the percentage of planned production time that is truly productive. It was developed to support TPM initiatives by accurately tracking progress towards achieving "perfect production". An OEE score of is perfect production.
(PDF) Importance of Spindle Speed in Ring Frame
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) …
Manufacturing Excellence in Spinning Mills
Includes Failure Mode and Effect Analysis and Total Productive Maintenance aspects. ... Yarn realization 3.5 Manufacturing of Sustainable products 3.6 Manufacturing of Value added yarns 3.7 Automation in Spinning Mills 3.7.1 Automation towards Yarn Quality improvements 3.7.2 Automation towards Production improvement 3.7.3 Automation …
Sitra Norms For Spinning Copy
These include soft computing techniques in yarn manufacture and modelling, fabric and garment manufacture, textile properties. Sitra Norms For Spinning. 3. and applications and textile quality evaluation. Covers the entire process of textile production, from fibre manufacture to garment engineering including artificial neural networks, fuzzy ...
Spinning Tools: A Comprehensive Guide for Beginners in Yarn …
Understanding the vast array of fibers available for spinning is essential for creating the desired yarn. Natural fibers are categorized into two main types: protein-based, which includes animal fibers like wool, alpaca, silk, and mohair, and cellulose-based, which consists of plant fibers like cotton, linen, and bamboo.Each type has unique properties …
Productive Spindle Spinning: Yes, You Can! | Spin Off
Your handspindle performs in a range of yarn sizes. Let's look at that takli again: For the size yarn that the takli produces (garment-weight fine singles), it is 3–5 times faster than a treadled wheel. Although you may be spinning fine yarns, your production rate can be 3 yards per minute or better. Takli and support bowl for high-speed ...
What is Total Productive Maintenance?
Let's start with a definition of total productive maintenance. Total productive maintenance (TPM) is a system of maintaining and improving the effectiveness of production through assets, employees, …
Total Quality Management | Comprehensive Guide
Total Productive Maintenance (TPM): This tool is used to help improve the reliability and performance of equipment. It involves regularly inspecting and maintaining equipment to ensure it is operating correctly. Six Sigma: This tool is used to help achieve near-perfection in a process. It involves using statistical methods to identify and ...
(PDF) To Improve the Productivity of Ring Frame
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a spinning plant. The ring frame is considered as one of the critical sections since rope-like fiber strands become a fine yarn through a high amount of ...
Maintenance in Rotor Spinning
Hence the maintenance activity of rotor spinning is explained in the following article. Components of total productive maintenance:- ... Yarn traverse gear box. Headstock. Oil change, using gear oil CC 68 5800cm^3. Or 2800cm^3. 3. Delivery shafts. Winding shaft.
Maintenance of yarn spinning machines
Total productive maintenance (TPM), 5-Zero concepts, application of 5S and reliability based maintenance (RBM)/reliability centred maintenance (RCM) are a few. More and more units are applying these concepts, and in future most will opt for one of …
(PDF) Importance of Spindle Speed in Ring Frame
Improvement of overall equipment efficiency of ring frame through total productive maintenance ... Study of optimum spinning parameters for production of T-400/cotton core spun yarn by ring spinning.
Vortex Spinning System and Vortex Yarn Structure
Studying the yarn formation with the swirling air concept arouse of interest of the researchers for a long time because it appears to be easy to understand as a spinning principle. These kinds of systems are known as the vortex yarn spinning systems. The air-jet spinning methods have been developed since it is possible to eliminate the movable …
Spinning Maintenance and Management
Maintenance costs, the efficiency of maintenance function assessment of quality of maintenance etc. modern practices such as total productive maintenance (TPM). 5s …
Maintenance of yarn spinning machine | Request PDF
This chapter deals with such important aspects of maintenance management as maintenance scheduling, maintenance costs, the efficiency of …
Spinning Yarn by Hand: A Comprehensive Step-by-Step …
Traditional spinning wheels are composed of a wheel that turns via foot pedal, a flyer that twists the fiber into yarn, and a bobbin where the finished yarn is wound. Single-treadle wheels operate with one foot, while double-treadle wheels use both, offering more control and less fatigue during longer spinning sessions.
Calculation of Draft, Draft Constant of Ring Frame
Last Updated on 04/03/2021 . Name of the experiment: Calculation of draft, draft constant and draft in each zone of the ring frame. Introduction: Ring spinning is one of the most used method of yarn production even though a number of more highly productive systems were commercially developed during the twentieth century. The …